Industries Overview/Manufacturing
Industry Focus

Manufacturing

From the Shop Floor to the Boardroom, in Real Time

Manufacturing

The significance of a machine breakdown, off-spec batch, or shipping delay becomes immaterial compared to how quickly the information is delivered. The JBAS creates a software for manufacturing that combines information from production, stock control, quality assurance, and machine management into a single system, thus any problems will arise immediately rather than during a meeting next week. Your team will spend less time investigating the problem and more time producing the product.

Industrial Software Solutions

STATION 01

Fabrication/Manufacturing & Floor Operations Management

Monitor all work orders, production, and downtimes from all lines from one interface.

STATION 02

Inventory/Materials Management

Real-time tracking of raw materials, work in process, and finished products.

STATION 03

Quality Assurance Systems

Record inspections, defects, and corrective actions in direct relation to each production batch.

STATION 04

Maintenance Management

Scheduled and predictive maintenance that ensures reduction in unscheduled equipment downtime.

STATION 05

Supply Chain Management

Integrating suppliers, purchase orders, and deliveries in one visible process flow.

STATION 06

ERP/Finance Systems

Direct linking of production information with cost accounting, procurement, and finance systems.

Solutions for Smart Manufacturing

IoT Connected Machines

Machine sensors send real-time performance and utilization data to your dashboard.

Maintenance Predictive Analytics

Utilization data helps predict when a machine needs maintenance before it breaks down and stalls the process.

Real-Time Production Tracking

Real-time outputs and efficiency statistics viewable both in the factory and office.

Simulation & Digital Twin

Try out modifications to a process before implementing them on the real-life production line.

Automated Quality Control

Automated inspections using sensors and vision systems spot defects quicker than human inspectors.

Efficient Energy & Resource Management

Monitor and optimize your energy and materials usage during the production process.

Security Software for Manufacturing Systems

Role Based Security

Every individual from the operators to the plant managers sees only what is necessary based on their role.

Securely Integrate OT and IT

OT and IT systems integrated without any threat to the plant floor.

Encryption for All Data

All data regarding production, finance, and machinery securely encrypted both in transit and at rest.

Audit Trailing for All Actions

Every action carried out on the floor or through the system is recorded and timestamped.

Segmentation of Network

All critical systems for equipment are isolated from the general network traffic.

Real Time Monitoring and Alerts

Any unusual activity in the systems is reported immediately and not afterwards.

Development Process

1

Discovery

We review your current process of production, quality control, and equipment before making any design.

2

Planning

Scope, integration, and functionality are identified and agreed upon before development begins.

3

Design & Development

Workflows from the shop floor and management are integrated in the system in a systematic way.

4

Integration

The system is integrated with your existing ERP, IoT, or other software related to the supply chain.

5

Testing

All workflows are tested for their accuracy, security, and real-life production floor situation.

6

Delivery & Support

We deliver and support your operation in scaling up.

Frequently Asked Questions

What kinds of manufacturing businesses do you build for?

Discrete and process manufacturers, from single-plant operations to multi-site production groups.

Can this integrate with our existing machines and sensors?

Yes. JBAS connects IoT-enabled equipment and sensors directly into the system you use.

Is production data secure across the plant network?

Yes. Role-based access, encryption, and network segmentation are built in from the first version.

Can the system predict equipment failures before they happen?

Yes. Usage and performance data are analysed to flag maintenance needs in advance.

How long does a typical manufacturing software project take?

Timelines vary by scope, but most projects reach a working core version within a few weeks.

Let's Build Together

Ready to build for manufacturing?

Tell us a bit about what you need — our engineering team will get back to you to scope the project and next steps.